Sunshine system for automated LNP process development and nanoparticle scale-up.

Sunshine

The all-purpose automated nanoparticle synthesis platform for process development & production

The whole nanoparticle synthesis shebang

Sunshine brings precision microfluidics to nanoparticle process development and production. With 3 different configurations, Sunshine can be used for anything from fast payload encapsulation, low-volume screening of mixing conditions, continuous nanoparticle production, to fully automated multi-experiment runs â€“ all on a platform that scales effortlessly from milliliters to liters. Get brochure.

  • From milliliters to liters: Generate quality particles from 1 mL to multiple liters with Sunshine - perfect for both process optimization and pre-clinical production. 
  • Range of reusable mixers: Sunnies (microfluidic mixers) come in a range of geometries and are manufactured from glass and automatically cleaned in place after every experiment, keeping running costs and hands-on time minimal.
  • No cross contamination: Automatic cleaning of all wetted parts of the system between every experiment ensures no reagent carry-over and guarantees high-integrity samples. 
  • Fast, simple nanoparticles: For a quick and easy encapsulation of a single payload, Sunshine Single gets straight to the point, producing as little as 400 µL of particles in less than 5 minutes. 
  • Multi-experiment automation: Sunshine and Sunshine Lite can automatically execute a series of experiments from the same injected reagents, allowing rapid screening of process conditions to find perfect particle performance fast. 
  • Seamless transfer to GMP: Processes developed on Sunshine transfer directly to Sunbather for GMP manufacturing with identical pumps and mixers. 
Sunny-suite-web-nanoparticle process_r1

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Video

Catch nanoparticle process optimization and scale-up with Sunshine

Watch LNP process optimization and scale-up with Sunshine

Find your flow

Fill one syringe with payloads, the other with lipids or other nanoparticle building blocks, and you’re ready to mix up your nanoparticles with a Sunny. Sunnies are infinitely reusable and come in a range of geometries and sizes, with 9 different options to suit any application. Sunnies can be swapped in seconds, are cleaned after each experiment and when you’re ready to turn up the volume they can run longer than you can.

Workflow diagrams illustrating nanoparticle mixing and process steps within the Sunny Suite for LNP formulation screening.
Lineup of Sunshine systems with feature comparison table for LNP process development at different scales

Sunshine wherever you’re at

Wherever you’re at in development, there’s a Sunshine to suit. Fully featured Sunshine covers all the bases to take your nanomedicine from development to manufacturing. For exploring novel nanoparticles without in-line dilution, grab a Sunshine Lite. If you’re looking for a one-by-one, walk-up-and-run nanoparticle maker, Sunshine Single is ready to mingle. When you’re ready for the next step, you can trade-up to whichever Sunshine fits the bill.

Dial it in

Size really does matter for nanoparticle performance – Sunshine fully automates flow rate ratio, total flow rate and dilution experiments to help you size your particles right and keep them stable, with spot-on repeatability. Set your parameters for each individual experiment, and let Sunshine serve them up.

Bar chart showing flow rate, particle size, and polydispersity results from Sunshine LNP process development experiments.
Performance comparison of various nanoparticle formulations produced using Sunshine for LNP process development.

Game for anything

Sunshine can be used to produce a wide range of different nanoparticle types, including LNPs, polymer nanoparticles, liposomes, and other novel particles. The chemically resistant flow path means you can work with all sorts of solvents and reagent types without worry, so you can finesse your chosen particles in record time.

Particles-a-plenty

After larger volumes of nanoparticles? Sunshine and Sunshine Lite’s continuous production mode allows you to set flow conditions and run the pumps for as long as you need. Sunshine can make from milliliters to liters of particles while keeping size and PDI consistent, no matter how much you’re cooking up.

Scatter plot showing particle size and PDI consistency achieved through continuous LNP process development on Sunshine.
Sunny Suite set of instruments supporting end-to-end LNP formulation screening, optimization, and production.

End-to-end with the Sunny Suite

The Sunny Suite has a killer solution for every step of your nanoparticle development. Sunscreen automates high-throughput screening of up to 96 formulations, then Sunshine homes in on the perfect mixing process conditions, with both automated experiments and continuous flow modes. When you’re ready for clinical trials, Sunbather dials up your particles in a fully GMP-compliant environment.

Tech

Learn more

Webinars

Power up your RNA therapeutics with early formulation screening for customized lipid nanoparticle solutions

Ben Knappett, Product Manager - Sunny Suite, Unchained Labs

Johanna Simon, Head of Formulation, Discovery & Analytical Characterization, Merck

Jump start your nanoparticle workflow with Sunshine Single and Stunner AF

Ben Knappett, Product Manager - Sunny Suite, Unchained Labs

Light up your LNP workflow with Sunshine and Stunner AF

Kevin Lance, Director, Product Management, Unchained Labs

Crush nanoparticle prep at every step with Sunshine

Ben Knappett, Product Manager - Sunny Suite, Unchained Labs

Next-level LNP formulation with the Sunny Suite

Ben Knappett, Product Manager - Sunny Suite, Unchained Labs

Make light work of liposomal development and optimization with Sunshine

Alex Kerr, Sr. Applications Scientist, LNP Solutions, Unchained Labs

Elevate LNP optimization with Sunshine and Stunner

Kevin Lance, Market Director, Unchained Labs

App Notes

Therapeutic nanoparticle prep that meets you where you’re at with Sunshine
Process optimization and pre-clinical production of lipid nanoparticles using Sunshine
Flexible nanoparticle development: process optimization & scale-up of a wide range of synthetic nanomedicines with Sunshine
Engineering lipid nanoparticles for lung cancer imaging

Ben Knappett, Product Manager - Sunny Suite, Unchained Labs
Dr. Blaine McCarthy, Team Lead, Delivery, Earli

Addressing the challenge of screening DNA-LNP formulations for targeting the brain

Ben Knappett, Product Manager - Sunny Suite, Unchained Labs
Dr. Razieh Karamzadeh, Post-doc Researcher, Karolinska Institutet

Save time and cut costs in your LNP optimization workflow with Sunshine

Alex Kerr, Sr. Applications Scientist, LNP Solutions, Unchained Labs

LNP formulation just got sunnier with the Sunny Suite

Ben Knappett, Product Manager - Sunny Suite, Unchained Labs

Case Studies

Scientists at Columbia University are reaping the benefits of automated process optimization with Sunshine

Specifications

ApplicationSunshineSunshine LiteSunshine Single
Throughput10 samples in 15 minutes10 samples in 15 minutes1 sample in 5 minutes
Total flow rate range
(Sunny dependent)
0.1–30 mL/min0.1–20 mL/min0.1–20 mL/min
Typical sample volume (3:1 FRR)≥1 mL≥1 mL0.4–6.3 mL
Minimum input volume
(including dead volume)
≥170 µL≥170 µL≥170 µL
Continuous modeYesYesNo
In-line dilutionYesNoNo
Flow rate ratio range
(aqueous to organic)
1:1 to 10:1
Typical particle size40–200 nm*
PDI<0.2*
Encapsulation efficiency>90%*
Instrument
Physical
Weight and dimensions (cm)31 kg, 53 H x 60 W x 40 D23 kg, 53 H x 40 W x 40 D20 kg, 35 H x 40 W x 40 D
Electrical
Voltage input100 V–240 V AC, 50–60 Hz
CommunicationsUSB
Other information
Sample loop size1, 5 and 10 m1, 5 and 10 mL5 mL
Wetted materialsPTFE, PCTFE, FEP, ETFE, PEEK, Polypropylene, FFKM, Hastelloy C276,
Stainless Steel T316, Glass, Tygon (waste tubes), PET (waste bottle)
ComputeSeparate computer with Win 11, monitor, keyboard and mouse
(not included in Dimensions)
Consumable
SunniesGlass microfluidic mixing devices of various geometries and channel sizes
Available typesSunny 490 Trident T, Sunny 100 X, Sunny 100 T, Sunny 190 X, Sunny 190 T,
Sunny 275 X, Sunny 275 T, Sunny 150 3D, Sunny 50 Micromixer
* Formulation dependent

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