Sunscreen system for high-throughput LNP formulation screening and optimization.

Sunscreen

The primo nanoparticle synthesis platform for high-throughput formulation screening

Crank out automated nanoparticle formulation screening

Sunscreen automates nanoparticle formulation screening using microfluidics to rapidly generate low-volume nanoparticle samples. With automated reagent handling, sample collection and in-place cleaning, it produces highly consistent, ready-to-test particles in minutes - so you can screen more payloads and formulations than ever before. Get brochure.

  • Microfluidic precision: Generate uniform nanoparticles with supreme consistency in controlled microfluidic flow paths – less than 1% CV over 90 runs.  
  • Low reagent consumption: Run 400 µL (3:1 ratio) experiments with as little as 100 µL per reagent input, minimizing material waste while maximizing data. 
  • Range of reusable mixers: Sunnies (microfluidic mixers) come in a range of geometries and are manufactured from glass and automatically cleaned in place after every experiment, keeping running costs and hands-on time minimal 
  • No cross contamination: Automatic cleaning of all wetted parts of the system between every experiment ensures no reagent carry-over and guarantees high-integrity samples. 
  • Scale-ready results: Sunscreen uses the same pumps and mixers as Sunshine and Sunbather, ensuring seamless process transfer from screening to GMP. 
Plate maps and heatmaps showing experimental design matrices used for high-throughput LNP formulation screening.

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Video

Watch Sunscreen in action.

Find your flow

With your plates loaded, you’re ready to mix up your nanoparticles with a Sunny. Sunnies are infinitely reusable and come in a range of geometries and sizes, with 9 different options to suit any application. Sunnies can be swapped in seconds, are cleaned after each experiment and when you’re ready to turn up the volume they can run longer than you can.

Workflow diagrams illustrating nanoparticle mixing and process steps within the Sunny Suite for LNP formulation screening.
Sunscreen software interface displaying automated LNP formulation screening setup and experimental queue.

Set it, forget it

Tell Sunscreen’s Sunny Suite Software what’s in your plates, the mixing ratios, flow rates, and you’re ready to go. Built-in validation checks each experiment so that your run goes off without a hitch. With an entire plate of nanoparticles knocked out way before the day is done, you’ll still have plenty of time to start buffer exchange or characterization ahead of clocking out.

Do more with less

Nucleic acids typically cost a ton and are difficult to make. Sunscreen lets you flex concentrations and volumes to use way less of these precious payloads, saving lots of dough while you hunt for the MVPs. Add in reusable consumables and less than 15 minutes of instrument hands-on time to make 96 formulations, and you’ll walk away with your winners in no time.

Bar chart showing LNP concentration and encapsulation efficiency from small-volume LNP formulation screening runs.

Bank on it

When Sunscreen churns out a plate, you can trust that each formulation will be made consistently. Automated washing between experiments ensures no carryover from the last formulation, so a not-so-good formulation won’t affect the next good one. If you really want to supercharge your workflow, grab Stunner AF (Add Fluorescence) to check on your particle size, payload quant, and encapsulation efficiency to suss out your winners.

Graph illustrating reproducibility and encapsulation efficiency metrics across multiple LNP formulations.
LNP formulation screening results showing performance variation across formulation parameters.

Narrow it down

Sunscreen helps you test a ton of formulations so you can sort the good from the bad, finding the right formulation combo to nail the payload and particle delivery performance you need. When you’re ready to optimize the killer top-tier formulations you find on Sunscreen, they can be transferred directly to Sunshine and on to Sunbather – the Sunny too.

Sunny Suite set of instruments supporting end-to-end LNP formulation screening, optimization, and production.

End-to-end with the Sunny Suite

The Sunny Suite has a killer solution for every step of your nanoparticle development. Sunscreen automates high-throughput screening of up to 96 formulations, then Sunshine homes in on the perfect mixing process conditions, with both automated experiments and continuous flow modes. When you’re ready for clinical trials, Sunbather dials up your particles in a fully GMP-compliant environment.

Trust the process

With identical fluid delivery and microfluidic mixing at every stage, the Sunny Suite makes for smooth sailing in every transition from formulation screening to process development to GMP production. Whether you’re screening through hundreds of formulations or producing liters of particles for clinical trials, the Sunny Suite’s the total package.

Bar chart demonstrating formulation consistency and encapsulation efficiency across LNP screening batches.

Tech

Learn more

Webinars

Level Up Nanomedicine Development with High-Throughput Formulation Screening

Ben Knappett, Senior Product Manager, Sunny Suite, Unchained Labs
Anna-Maria Makri-Pistikou, COO & Co-Founder, Nanoworx

Power up RNA Therapeutics with Early Formulation Screening for Customized Lipid Nanoparticle Solutions

Ben Knappett, Senior Product Manager, Sunny Suite, Unchained Labs
Johanna Simon, Head of Formulation Discovery & Analytical Characterization, Merck

Juice up LNP formulation, screening, & analysis with supercharged tools

Kevin Lance, Director, Product Management, Unchained Labs

Next-level LNP formulation with the Sunny Suite

Ben Knappett, Product Manager, The Sunny Suite, Unchained Labs

Engineering lipid nanoparticles for lung cancer imaging

Ben Knappett, Market Manager, LNP Solutions, Unchained Labs
Dr. Blaine McCarthy, Team Lead, Delivery, Earli

Addressing the challenge of screening DNA-LNP formulations for targeting the brain

Ben Knappett, Market Manager, LNP Solutions, Unchained Labs
Dr. Razieh Karamzadeh, Post-doc Researcher, Karolinska Institutet

Lightspeed LNP formulation screening with Sunscreen

Alex Kerr, Sr. Field Application Scientist, LNP Solutions, Unchained Labs

App Notes

Accelerate your LNP formulation screening with Sunscreen’s automated microfluidic technology
Accelerating mRNA-LNP formulation screening for genomic drug discovery and development

Ben Knappett, PhD, Product Manager, LNP Solutions, Unchained Labs                                                                                                          Arpan Desai, Managing Director, NanoVation Therapeutics UK          Graham Hayes, PhD, Senior Scientist, NanoVation Therapeutics UK

LNP formulation just got sunnier with the Sunny Suite

Ben Knappett, PhD, Product Manager, LNP Solutions, Unchained Labs

Specifications

Application
Throughput3-4 minutes per sample, up to 96 samples
Total flow rate range (Sunny dependent) 0.1–30 mL/min
Typical sample volume (3:1 FRR) 0.4–2 mL
Minimum input volume
(including dead volume)
≥105 µL
Continuous mode No
In-line dilutionYes
Flow rate ratio range (aqueous to organic) 1:1 to 5:1
Typical particle size range 40–200 nm*
PDI<0.2*
Encapsulation efficiency>90%*
Instrument
Physical
Weight and dimensions (cm)57 kg, 60 H x 90 W x 40 D
Electrical
Voltage input100 V–240 V AC, 50-60 Hz
CommunicationsUSB
Other Information
Sample loop size2.5 mL
Fluid store volumes4 x 1000 mL bottles
Wetted materialsPTFE, PCTFE, FEP, ETFE, PEEK, Polypropylene, FFKM, Hastelloy C276,
Stainless Steel T316, Glass, Tygon (waste tubes), HDPE (waste container)
ComputerSeparate computer with Win 11, monitor, keyboard and mouse
(not included in dimensions)
Consumable
SunniesGlass microfluidic mixing devices of various geometries and channel sizes
Available typesSunny 490 Trident T, Sunny 100 X, Sunny 100 T, Sunny 190 X, Sunny 190 T, Sunny 275 X,
Sunny 275 T, Sunny 150 3D, Sunny 50 Micromixer
* Formulation dependent

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